Troubleshooting · 366 of 366 articles

Solar troubleshooting knowledge for every installer and system owner

Practical troubleshooting guides from Solar Works Pakistan for installers and system owners across Punjab, throughout Pakistan, and around the world. Search the articles below by symptom or system issue to understand possible causes, work through relevant checks, and make more informed decisions on site.

All areas · 366 articles Inverter trips on high or low grid voltageThe inverter keeps disconnecting from the grid and reconnecting a few minutes later. In most cases it is protecting itself and your wiring from unstable grid voltage, exactly as it should. INVERTER FAULTS Overvoltage trips on sunny afternoonsThe system trips on clear, bright afternoons, exactly when it should be producing most. The usual cause is local grid voltage rising as many rooftop systems export at once. INVERTER FAULTS Isolation or ground fault after rainAfter rain, heavy dew or panel washing, the inverter shows an isolation, insulation or ground fault and will not start until the array dries. Moisture is finding a path to earth somewhere on the DC side. INVERTER FAULTS Inverter overheating and derating in summerOn hot afternoons output flattens or drops even though the sun is strong. The inverter is reducing power to protect itself from heat, which is called derating. INVERTER FAULTS Inverter display is blank with no lightsThe screen is dark and no lights are on. Sometimes this is normal, early in the morning or late in the evening. At midday it usually means the inverter is not receiving power from either side. INVERTER FAULTS How to read an inverter fault codeEach brand uses its own fault codes, but they fall into a handful of families. Knowing which family a code belongs to tells you whether to wait, check something simple or call us. INVERTER FAULTS Arc fault warnings and burnt MC4 connectorsAn arc fault means the inverter has detected electrical sparking somewhere on the solar side. It shuts down to stop the sparking. Treat it seriously: the usual cause is a loose or badly made connector. INVERTER FAULTS Faults that only appear after sunsetEverything works during the day, but alarms, cut-outs or beeping start in the evening. On a hybrid system this almost always involves the battery or the evening load. INVERTER FAULTS Firmware glitches and false error codesOccasionally an inverter shows a code that makes no sense, freezes its screen or reports impossible values. Software can be the cause, and manufacturers fix known bugs through firmware updates. INVERTER FAULTS Inverter fan noise, humming or vibrationSome hum and fan noise is normal, especially at full power on a hot afternoon. New or louder noises such as rattling, clicking, grinding or a buzz that keeps rising are worth reporting. INVERTER FAULTS Battery is connected but the inverter cannot see itThe battery is installed and switched on, but the inverter shows no battery, a communication alarm or a state of charge stuck at zero. The cells are usually fine. The problem is almost always the link between the battery and the inverter. BATTERIES Why “supports CAN or RS485” does not mean compatibleMany batteries and inverters list the same communication ports, yet still refuse to work together. Having the same socket is not the same as speaking the same language. BATTERIES Is my inverter compatible with a Dyness battery?Dyness publishes a list of the inverters it has confirmed can work with its low voltage batteries, such as the DL5.0C and PowerBrick. The latest version we have is dated 14 January 2026. If your exact inverter model is not on it, treat the pair as unconfirmed until Dyness or the inverter maker confirms it. BATTERIES Battery percentage jumps or driftsThe battery shows full and then suddenly drops, sits at one number for hours, or reads differently on the battery and the inverter. The percentage is an estimate, and it depends on good communication and regular full charges. BATTERIES “BMS offline” alarms that come and goThe app briefly reports the battery or BMS as offline, then it reconnects by itself. The battery often keeps working during the dropout, but the alarm should not be ignored. BATTERIES Dust, smog and monsoon lossesPakistan’s dust, winter smog and monsoon storms all cut generation. Some of the loss is weather you cannot change, and some is dirt you can wash off. PANELS AND GENERATION Output lower than usual at middayA healthy system peaks between late morning and mid-afternoon. If that peak shrinks, flattens or develops dips without a change in weather, something is reducing output. PANELS AND GENERATION Hot spots on solar panelsA hot spot is a patch of a panel that runs much hotter than the rest. It wastes power and, left alone, can damage the glass and backsheet. It needs a technician, not a DIY fix. PANELS AND GENERATION PID: the slow, hidden power lossPotential induced degradation (PID) is a gradual loss of panel output caused by voltage stress, heat and humidity. It creeps in over years and is easy to mistake for normal ageing. PANELS AND GENERATION Normal degradation or a real fault?All panels lose a little output every year. The question is whether your loss is inside the manufacturer’s warranted rate or faster than it. PANELS AND GENERATION Solar panel junction box failuresThe junction box on the back of each panel is where the cables leave the panel and where its bypass diodes sit. When it fails, the panel loses output and can overheat. PANELS AND GENERATION Monitoring offline after a router changeThe app shows your plant as offline, but the system is still generating. Almost always the WiFi dongle has lost its connection, usually because the router, network name or password changed. MONITORING AND BILLING Exported units do not match the billYour app says you exported a certain number of units, but the DISCO bill credits fewer, or none. Small differences are normal. Large gaps usually come from meter readings, billing dates or a meter setup problem. MONITORING AND BILLING Why output drops in Lahore’s smog seasonBetween November and January, smog and haze over Lahore reduce the sunlight reaching your panels. A lower winter total is expected. The question is whether your drop is weather or a fault. PANELS AND GENERATION Waiting for a LESCO green meter after paying the demand noticeIn September 2026 LESCO was reported to have paused issuing bidirectional (green) meters because of a shortage. If you have paid your demand notice and are still waiting, here is what that means and what to keep ready. MONITORING AND BILLING Billed under net billing when you signed for net meteringSome LESCO consumers who applied and signed under the net metering policy received bills calculated under net billing instead. LESCO has started reviewing and correcting qualifying cases. MONITORING AND BILLING White stains on panels after washingWashing with hard tap water can leave white mineral spots on the glass. Over time they build up into a film that blocks light and resists normal cleaning. PANELS AND GENERATION Cracked panels after a hailstormHail in Punjab this year cracked panels on homes and tubewells. A cracked panel may still produce power, but it is no longer weatherproof and needs replacing. PANELS AND GENERATION Checking your panel structure before storm seasonStorms in Lahore have torn loose rooftop panels, and authorities have urged owners to secure them. A few checks before the pre-monsoon and monsoon storms can prevent damage to your roof, your neighbours and people below. PANELS AND GENERATION Voltage spikes when power returns after load-sheddingThe moment grid power comes back after load-shedding is when the worst voltage spikes happen. Repeated spikes can trip or damage the inverter and other appliances. INVERTER FAULTS
Safety

Never open the DC side yourself.

Solar strings stay live whenever there is daylight, even with the inverter switched off. Leave DC isolators, MC4 connectors and battery terminals to us. Switching off the AC supply does not make the DC side safe.

Support for systems we installed is part of the deal. If someone else installed yours, we will still look at it, and we will tell you what it needs.